DS Smith Tecnicarton and ZICLA have jointly developed a fibre-based corrugated cardboard packaging solution designed to protect smart bike-lane separators and their electronic counting components during transportation.
The packaging is made entirely from corrugated cardboard and consists of two elements. The outer box uses a tab-locking system that removes the need for adhesives or staples, enabling quick assembly. Inside, a positioning insert is designed to match the oval geometry of the separators and fits into recesses within the corrugated structure, replacing traditional screws used for fixing components. The insert holds the electronic devices in place and helps prevent friction and damage during handling and transport.
The design allows a single packaging format to accommodate two product models with different geometries and dimensions. This standardised format reduces the number of packaging references required while simplifying packaging and palletisation processes. The companies state that the design also supports more efficient use of storage and transport space.
Antonio Cebrián, Sales Director at DS Smith Tecnicarton, said: “Our collaboration with ZICLA demonstrates a clear example of how an innovative packaging design can turn a technical and logistical challenge into an efficient, sustainable, and scalable solution. We have worked closely together to develop packaging that both protects a high value-added technological product and effectively optimises an entire supply chain.”
Lain Guio, Chief Operating Officer at ZICLA, said the packaging supports the protection of the company’s smart counting separators during transport while aligning with its sustainability objectives.
The packaging solution received the Liderpack 2025 Award in the Best Packaging in the Electronics, Imaging and Sound category.