Emerson has introduced the Branson Polaris ultrasonic welding platform, a configurable system designed for joining plastic components used in packaging, including seals and assemblies for food and medical applications.
The platform enables manufacturers to process a range of materials, including polymers and bioplastics, supporting packaging formats that require consistent sealing performance and compliance with regulatory standards. It is positioned to address increasing demand for efficiency, flexibility and quality in packaging production environments.
The Polaris system combines power supplies, controllers and actuators that can be configured based on application requirements. It can be used as a benchtop unit for product development, laboratory trials and validation, and scaled up for integration into automated production lines.
The system supports connectivity with factory infrastructure, including programmable logic controllers, allowing real-time monitoring and adjustment of process parameters. This enables improved control over welding operations, helping manufacturers maintain consistent quality and optimise overall equipment effectiveness.
According to Kerryn Harrington, the platform has been developed as a scalable and adaptable solution to meet changing manufacturing requirements across industries.
The platform also provides data visibility to support validation processes in regulated sectors such as food and medical packaging, where traceability and compliance are critical.